A complete pool hydraulics set rebuilt in grey ASA
Supply, bottom return and underwater lighting: 18 discontinued hydraulic parts rebuilt in a single coordinated supply, all in grey ASA resistant to water and UV rays.
Anonymized at the customer's request
A system to bring back to life, with spare parts that no longer exist
While renovating an old pool, the customer ran into a problem typical of dated systems: the original hydraulic components were no longer in production and could no longer be found on the market. We are not talking about a single broken part, but an entire set of accessories that keep the water circulating in the basin — the jets that push filtered water back in, the geysers, the bottom jets for the return, and the flanges that hold the underwater lights.
Without these components the system could not be brought back to life. Looking for compatible spares from different brands would have meant uncertain adaptations, holes that don't line up, flanges of the wrong size and the risk of leaks. The customer needed parts identical to the originals, already coordinated with one another, so that everything could be reassembled on site without surprises.
A single, coordinated supply, all in grey ASA
We rebuilt the entire range needed in a single supply: 18 parts split into five types, from the supply side to the bottom return and the underwater lighting. Designing and producing everything together let us make sure that jets, flanges and holes matched perfectly, with no risk of mixing spares from different sources.
For the material we chose grey ASA: a technical plastic that resists UV rays and prolonged immersion in water, making it ideal for the very components that stay permanently in contact with the pool water and, in part, exposed to the sun. It is the same kind of material used in the original accessories, so performance and durability over time stay in line with what the customer expected.
Survey and reconstruction of the five types
We rebuilt the 3D models of each component starting from the originals: flanged ball jet (60 g), geyser body (63 g), geyser jet with flange (130 g), bottom jet with flange (115 g) and underwater light flange (250 g).
Printing in grey ASA
All 18 parts were produced in the same material, grey ASA, for a uniform look and to ensure the same resistance to water and UV across every element of the system.
Fit check and shipping
Before shipping we checked that flanges and jets were consistent with one another, then sent the whole set straight to the site, ready to install.
From order to site in about one week
The order came in June 2026 and within about a week the entire set was ready and shipped to the site. For a system sitting idle while waiting for unobtainable spares, getting parts identical to the originals back in hand within a few days meant being able to finish the renovation with no further delays.
The outcome for the customer
- The entire supply, bottom return and lighting hydraulics delivered in a single coordinated solution: 18 parts, 5 types.
- Discontinued parts, impossible to find on the market, rebuilt identical to the originals.
- Grey ASA resistant to UV rays and immersion, suited to parts permanently in contact with water.
- Set ready and shipped to site in about one week, without slowing the renovation.
The nice part of this job was supplying everything together: supply, bottom return and lights, already coordinated and in the right material. The customer reassembled the system as if the original spares had come back into stock.
Frequently asked questions
Why grey ASA for pool components?
Because ASA resists UV rays and prolonged immersion in water. It is therefore suited to components that stay permanently in contact with the pool water and, in part, exposed to the sun, keeping performance and durability over time.
Can you rebuild a full hydraulics set and not just one part?
Yes. In this case we supplied 18 parts across five different types — jets, geyser bodies, bottom jets and light flanges — all coordinated with one another in a single supply, so that flanges and holes match without adaptations.
How long does it take to get the spare parts?
For this complete supply the entire set was ready and shipped to site in about a week from the order. Times depend on the number of parts and their complexity, but our approach is always to bring the system back into operation as soon as possible.
Do you have a pool with unobtainable spare parts?
Whether it is a single part or an entire set of discontinued hydraulics, we can rebuild it in the right material and ship it to you ready to install. Tell us what you need and we will find the solution.